型材彎曲機(jī):概述分類特點(diǎn)與應(yīng)用范圍
型材是廣泛使用的鋼材料結(jié)構(gòu),規(guī)格多種多樣。根據(jù)使用性能需要,常用的型材包括角鋼、槽鋼、工字鋼、扁鋼、圓鋼等。一般先由專用模具擠壓生產(chǎn)成型,然后再使用型材彎曲機(jī)等專業(yè)設(shè)備經(jīng)過(guò)彎曲,沖壓等工藝,再次加工成型。
立式型材彎曲機(jī)是一種用于彎曲金屬型材的設(shè)備,結(jié)構(gòu)先進(jìn)、功能全,可以一次性完成型材的預(yù)彎、卷圓和校圓等工序。型材彎曲機(jī)主要用于鋁合金異型材、扁鋼、方鋼、圓鋼、角鋼、I型鋼、H型鋼、方管、矩形管、圓管等材料的加工。
Profiles are widely used steel structural materials, available in various specifications. Commonly used profiles include angle steel, channel steel, I-beams, flat steel, and round steel, depending on performance requirements. They are generally first extruded using specialized molds, and then further processed using specialized equipment such as profile bending machines through bending, stamping, and other processes.
A vertical profile bending machine is a device used for bending metal profiles. It features an advanced structure and comprehensive functions, capable of completing pre-bending, rolling, and rounding processes in a single operation.
Profile bending machines are mainly used for processing aluminum alloy profiles, flat steel, square steel, round steel, angle steel, I-beams, H-beams, square tubes, rectangular tubes, and round tubes.

立式型材彎曲機(jī)的分類
按軸布置分類
- 上調(diào)式 :上輥軸固定,下輥軸向上運(yùn)動(dòng)實(shí)現(xiàn)彎曲。
- 下調(diào)式 :上輥軸固定,下輥軸向下運(yùn)動(dòng)實(shí)現(xiàn)彎曲。
按工作輥數(shù)量分類
- 三輥主動(dòng)式 :三個(gè)獨(dú)立液壓馬達(dá)驅(qū)動(dòng),卷制速度快、精度高。
- 四輥主動(dòng)式 :四個(gè)獨(dú)立液壓馬達(dá)驅(qū)動(dòng),進(jìn)一步提升了加工能力和精度。
Classification of Vertical Profile Bending Machines
Classification by Axis Arrangement
Top-Adjustable Type: The upper roller shaft is fixed, and the lower roller shaft moves upward to achieve bending.
Bottom-Adjustable Type: The upper roller shaft is fixed, and the lower roller shaft moves downward to achieve bending.
Classification by Number of Working Rollers
Three-Roll Active Type: Driven by three independent hydraulic motors, achieving high rolling speed and precision.
Four-Roll Active Type: Driven by four independent hydraulic motors, further enhancing processing capacity and precision.
型材彎曲機(jī)特點(diǎn)
- 采用弧線下調(diào)式結(jié)構(gòu),通過(guò)液壓控制實(shí)現(xiàn)精確彎曲,卷制速度可達(dá)每小時(shí)數(shù)百米。
- 支持定制化模具,適應(yīng)不同規(guī)格型材加工需求。
- 主動(dòng)輥設(shè)計(jì) :三輥或四輥主動(dòng)驅(qū)動(dòng),減少傳動(dòng)誤差,提升卷彎質(zhì)量。
- 非對(duì)稱截面處理 :配備托輥和矯正導(dǎo)向裝置,確保角鋼等非對(duì)稱截面型材卷制精度。
- 一體化設(shè)計(jì),可完成預(yù)彎、卷圓、校圓等多工序,降低生產(chǎn)復(fù)雜度。
Features of Profile Bending Machines
- Utilizes a curved downward-adjustable structure, achieving precise bending through hydraulic control, with rolling speeds reaching hundreds of meters per hour.
- Supports customized molds to adapt to the processing needs of different profile specifications.
- Active Roller Design: Three or four rollers actively driven, reducing transmission errors and improving bending quality.
- Asymmetric Section Processing: Equipped with support rollers and straightening guide devices to ensure the rolling accuracy of asymmetric section profiles such as angle steel.
- Integrated design, capable of completing multiple processes such as pre-bending, rolling, and straightening, reducing production complexity.
型材彎曲機(jī)的應(yīng)用范圍
- 汽車制造 :用于生產(chǎn)汽車框架和其他部件。
- 建筑行業(yè) :用于鋼結(jié)構(gòu)的彎曲和成型7。
- 機(jī)械制造 :用于制造機(jī)械零件和結(jié)構(gòu)件。
- 石油化工 :用于制造化工設(shè)備所需的管道和法蘭。
- 電梯制造 :用于電梯導(dǎo)軌和其他部件的彎曲。
Applications of Profile Bending Machines
- Automotive Manufacturing: Used for producing automobile frames and other components.
- Construction Industry: Used for bending and forming steel structures.
- Machinery Manufacturing: Used for manufacturing machine parts and structural components.
- Petrochemical Industry: Used for manufacturing pipes and flanges required for chemical equipment.
- Elevator Manufacturing: Used for bending elevator guide rails and other components.
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結(jié)論
立式型材彎曲機(jī)通過(guò)先進(jìn)結(jié)構(gòu)設(shè)計(jì)實(shí)現(xiàn)了高效、精準(zhǔn)的型材彎曲,其性能穩(wěn)定、操作簡(jiǎn)單、是現(xiàn)代制造業(yè)中理想的型材彎曲設(shè)備。
Conclusion
Vertical profile bending machines achieve efficient and precise profile bending through advanced structural design. Their stable performance and simple operation make them ideal profile bending equipment in modern manufacturing.
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